What is Plate & Structure Cleaning Shot Blasting Machine ?

A Plate & Structure Cleaning Shot Blasting Machine is a specialized industrial device designed to clean and prepare steel plates and structures for further processing. It is widely used in industries such as steel manufacturing, construction, shipbuilding, and automotive manufacturing.

Here are its key features and functions:

Key Features

1.Roller Conveyor System:

The machine uses a roller conveyor system to transport steel plates and structures through the blast chamber. This allows for continuous and efficient processing of large and heavy components.

2.Blast Wheel Units:

Equipped with high-efficiency blast wheels that propel abrasive media (such as steel shot or grit) at high speed onto the surface of the workpieces. These wheels are strategically positioned to ensure uniform cleaning.

3.Cleaning Chamber:

The blast chamber is a large, enclosed space where the cleaning process takes place. It is designed to contain the abrasive media and prevent dust from escaping into the environment.

4.Abrasive Recycling System:

The machine includes a bucket elevator, screw conveyor, and separator to recycle and clean the abrasive media. This reduces waste and lowers operational costs.

5.Dust Collection System:

A pulse cartridge dust collector is used to capture and filter dust generated during the blasting process. This ensures a cleaner working environment and compliance with environmental regulations.

6.Control System:

The machine is controlled by a PLC (Programmable Logic Controller) system that allows for precise control of the blasting process. This includes adjusting the speed of the conveyor, the intensity of the blast, and other parameters.

Functions and Applications

1. Surface Cleaning: Removes rust, scale, and other contaminants from steel plates and structures.

2. Coating Preparation: Prepares surfaces for painting, coating, or welding by creating a uniform texture.

3. Stress Relief: Helps relieve internal stresses in steel components, improving their durability and lifespan.

4. Deburring and Deflashing: Removes burrs and flash from edges, resulting in a smoother surface.

Technical Parameters

1.Plate Dimensions:

Length: 2000-12000 mm

Width: 800-3500 mm

Thickness: 2-60 mm

2.Structural Steel Dimensions:

Width: Up to 3000 mm

Height: Up to 3000 mm

3.Conveyor Speed: 0.5-3 m/min

4.Blasting Capacity: Up to 16x250 kg/min

Benefits

1. Increased Production Efficiency: The automated process allows for high production rates with minimal manual labor.

2. Environmental Protection: The enclosed system and dust collection unit minimize environmental impact.

3. Improved Surface Quality: Provides a consistent and high-quality surface finish suitable for further processing.

4. Cost-Effective: Reduces the need for acid pickling and eliminates the disposal of hazardous waste.

Overall, the Plate & Structure Cleaning Shot Blasting Machine is an essential tool for industries that require high-quality surface treatment of steel plates and structures. It offers a combination of efficiency, versatility, and environmental protection.