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Home » Products » Shot Peening Machine » Turntable Shot Peening Machine
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  • Turntable Shot Peening Machine,Model:MRT2-80L2-4
  • Turntable Shot Peening Machine,Model:MRT2-80L2-4
  • Turntable Shot Peening Machine,Model:MRT2-80L2-4
  • Turntable Shot Peening Machine,Model:MRT2-80L2-4

Turntable Shot Peening Machine,Model:MRT2-80L2-4

Turntable Shot Peening Machine Main Parts

1. PLC :Siemens

2.EI Electromagnetic Flow Valve: American EI

3.Automatic Flow Control Valves:Belgium Belimo

4.Shot Peening System:China Mayflay

5.Air Proportional Valve:Italy Metalwork

6.Vibrating Screen:American SWECO

7.Servo Robot:Japan Mitsubishi

8.Spray Gun Quantity:4 Branches/8mm Boron Carbide Nozzle

9.Dust Emission: Less than 1mg/m3

10.Touch Screen :Siemens

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  • Application Case
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Description

Turntable Shot Peening Machine Main Function:
1. Shot peening is a process specifically designed to enhance the fatigue strength of components which are subject to high alternating stress.
2. Surface treatment procedures like grinding, milling, bending or heat treatment procedures cause Tensile Residual Stress.
3. This Tensile Residual Stress leads to low life cycles of the parts.
4. Shot Peening converts Tensile Residual Stress into Compressive Residual Stress which leads to significant increases in the life cycle of parts and their maximum load capacities.
Turntable Shot Peening Machine Competitive Advantage:
1.Adopt elevator shot material recycling system to meet the Max. 15 guns recovery.
2.Integrated design, small floor space
3.Using advanced control system ,In accordance with SAE AMS - 2430 standard
4.Using peach-shaped double-tank shot peening system, can achieve continuous uninterrupted shot peening
5.Dust collector system using advanced secondary filtration technology,dust emission less than 1mg/m³
6.Assembly power is about 11.46kw, more energy efficient

Turntable Shot Peening Machine Application Industry:

1. Wind power gear , fire power gear.
2. Mine machine gear box.
3. Heavy gear.
4.Landing gears or turbine blades of aircraft, artificial joints in the medical industry, gear wheels, gear shafts, valve springs, suspension springs, connecting rods, and many other parts in various industries.

Turntable Shot Peening Machine Technology Data:

Turntable Shot Peening Machine Technology Data

Model

MRT2-80L2-4

MRT2-80L2-4E

MRT2-80L2-4H

NO.

Technology Data

Economical

High Quality

1

Application

Commercial Transmission Gear/Gear Shaft

2

Machine Size:L*W*H(mm)

4350*5200*5100

3

Parts Max. Diameter(mm)

300

500

4

Parts Max. Weight (kg)

40

60

5

Parts Max. Height(mm)

450

6

Parts Shot Peening Position Max. Height(mm)

450

7

Manipulator Number

One Axis

Three Axis

8

Spray Gun Quantity

4 Branches/8mm Boron Carbide Nozzle

9

Shot Peening Flow Capacity

0—15kg/Min

10

Shot Peening Pressure

0—6bar(Shot Peening Pressure Closed Loop Control System)

11

Suitable For Shot Peening

0.2—1.6mm Steel Cut Wire Shot/Cast Steel Shot

12

Capacity

120 Pieces/H(Main Reduction Gear)

20 Sets /H(Twisted Bevel Gear)

13

Dust Emission

1mg/m³

14

Noise(Shot Peening Pressure≤3.5bar)

≤78db

15

Total Power(kw)

11.46

11.46

16

Compressed Air Loss
When  Shot Peening Pressure≤5bar)

20Nm³/Min

16Nm³/Min

NO.

Configuration

Economical

High Quality

1

Compact Design Model (Wear-Resisting Rubber Protection Within 10 mm)

YES

YES

2

180°Main Turntable Plus Two Position

3

Spiral Pushing Fault Alarm System

4

Elevator Recycle  Fault Alarm System

5

Steel Shot All Filtration System

NO

6

Steel Shot Bypass Filtration System

YES

NO

7

Manipulator(Three Axis)

NO

YES

8

Manipulator(Z Axis)

YES

 

9

Storage Silo Alarm System

YES

10

80L2-4 Shot Peening Flow Capacity System

NO

11

80L2-4S Shot Peening Flow Capacity System

YES

NO

12

Shot Peening Abnormal Pressure Alarm Function

YES

13

Shot Peening Flow Abnormal Alarm Function

14

DC-6 Dry Dust Collector

15

Dust Catcher Secondary Filtration

16

Automatic Feeding Device

17

Electric Cabinet Air Conditioning

NO

18

Tooling Customization

FOR CHOOSING

19

Almen Intensity Detector

20

Steel Shot Detection Tool

21

Steel Shot

22

Roughness Instrument

23

Ground Steel Shot Recycling Equipment

24

Quick-Wear Parts

25

Air Compressor + Refrigerated Air Dryer

Application case

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-15 workdays if the goods are in stock. Or it is 15-60 workdays if the goods are not in stock, it is according to quantity and machine model.

Q: Do you test sample for free ?

A: Yes, we test the sample for free.But you will offer the freight.

Q: What is your terms of payment ?

A: Payment<=10000USD, 100% in advance. Payment>=10000USD, 30% T/T in advance ,balance before shipment.

Q: What is the shot peening machine ?

A: Shot peening is a cold working process used to produce a compressive residual stress layer and modify the mechanical properties of metals. It entails impacting a surface with shot (round metallic, glass, or ceramic particles) with a force sufficient to create plastic deformation. Peening a surface spreads it plastically, causing changes in the mechanical properties of the surface.

Q: What is your after-sales service?

A:  * Engineer go to customer's factory install.

     * Training how to install the machine.

     * Training how to use the machine.

     * Engineers available to service machinery overseas.

Q:What is your Pre-sales service ?

A: * Inquiry and consulting support.

    * Sample testing support.

    * Technology solution and quotation

    * We visit customer's factory and negotiations

    * Customer visit our Factory and check our production.

Q:How long time of your after-sale feedback ?

A: With 0-24 hours.

Q: What's your peening machine processing flow ?

A: Raw material to wire cutting to CNC processing to welding to painting to assemble to try running to packing to shipment etc.

INQUIRY
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Contact Person:cennia wu

Website: www.mayflay.com

Service Hotline

Mobile:+86-13480737286

            +86-752-3635620

Add:Gaolian section, Xinfeng village, Xinxu town, Huiyang district, Huizhou city, Guangdong, China.

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