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Home » Products » Shot Peening Machine » Rotary Table Shot Peening Machine
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  • Rotary Table Shot Peening Machine,Model:MRT4-80L2-4
  • Rotary Table Shot Peening Machine,Model:MRT4-80L2-4
  • Rotary Table Shot Peening Machine,Model:MRT4-80L2-4
  • Rotary Table Shot Peening Machine,Model:MRT4-80L2-4

Rotary Table Shot Peening Machine,Model:MRT4-80L2-4

Rotary Table Shot Peening Machine Main Parts

1. PLC :Siemens

2.EI Electromagnetic Flow Valve: American EI

3.Automatic Flow Control Valves:Belgium Belimo

4.Shot Peening System:China Mayflay

5.Air Proportional Valve:Italy Metalwork

6.Vibrating Screen:American SWECO

7.Servo Robot:Japan Mitsubishi

8.Spray Gun Quantity:4 Branches/8mm Boron Carbide Nozzle

9.Dust Emission: Less than 1mg/m3

10.Touch Screen :Siemens

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  • Application Case
  • FAQ
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Description

What's Rotary Table Shot Peening Machine?

1.Shot peening is a cold working process used to produce a compressive residual stress layer and modify the mechanical properties of metals.It entails impacting a surface with shot (round metallic, glass, or ceramic particles) with a force sufficient to create plastic deformation.Peening a

surface spreads it plastically, causing changes in the mechanical properties of the surface.

2.The main benefit of shot peening is the delay or prevention of cracks in highly tensile stressed alloy components.

3.We can alter these undesirable manufacturing and operational tensile stresses to life enhancing residual compressive stresses therefore extending component life.

4.The process works by introducing the residual compressive stress in the surface of the component.The compressive stress helps to prevent crack initiation as cracks cannot propagate in the compressive environment generated by peening.

5. Compressive stresses are generated when the impact of each particle of shot on the component produces a small indentation.It follows that if the surface has been dented, then the material beneath the dent has been compressed.Peening generates not just one dent but many thousands over the surface. Eventually the component becomes encased in a oppressively stressed layer.

6.The benefits of the process have been well proven, both with components operating in a highly stressed but relatively short lived environments,such as in Formula 1 motor racing and for critical parts with a much longer and more measured operating life in aero engines and structures for example.

Rotary Table Shot Peening Machine Technology Data:

Rotary Table Shot Peening Machine Technology Data

Model

MRT4-80L2-4

MRT4-80L2-4E

MRT4-80L2-4H

NO.

Technology Data

Economical

High Quality

1

Application

Automobile Transmission Gear/Gear Shaft

2

Machine Size:L*W*H(mm)

4150*4000*5550

3

Parts Max. Diameter(mm)

200

4

Parts Max. Weight (kg)

30

5

Parts Max. Height(mm)

500

6

Parts Shot Peening Position Max. Height(mm)

400

7

Spray Gun Quantity(Branch)

4 Branches/8mm Boron Carbide Nozzle

8

Shot Peening Flow Capacity(kg)

5kg/min,10kg/min,15kg/min(Constant Flow Capacity)

0—15kg/min

9

Shot Peening Pressure(bar)

1—6bar(Shot Peening Pressure Closed Loop Control System)

10

Suitable For Shot Peening(mm)

0.2—1.6mm Steel Cut Wire Shot/Cast Steel Shot

11

Capacity(Planetary gear as an example)

300 Pieces/H

12

Dust Emission(mg/m³)

1mg/m³

13

Noise(Shot Peening Pressure≤3.5bar)

≤78db

14

Total Power(kw)

6.43

6.88

15

Compressed Air Loss
(When  Shot Peening Pressure=5bar)

20Nm³/min

16Nm³/min

NO.

Configuration

Economical

High Quality

1

Compact Design Model (Wear-Resisting Rubber Protection Within 10 mm)

   YES

YES

2

180°Main Turntable Plus Four Auxiliary Turntables

3

Spiral Pushing Fault Alarm System

4

Elevator Recycle  Fault Alarm System

5

Steel Shot All Filtration System

NO

6

Steel Shot Bypass Filtration System

YES

NO

7

Manipulator(Z Axis)

YES

8

Storage Silo Alarm System

9

80L2-4 Shot Peening Flow Capacity System

NO

10

80L2-4S Shot Peening Flow Capacity System

YES

NO

11

Shot Peening Abnormal Pressure Alarm Function

YES

12

Shot Peening Flow Abnormal Alarm Function

13

DC-6 Dry Dust Collector

14

Dust catcher Secondary Filtration

15

Automatic Feeding Device

16

Electric Cabinet Air Conditioning

NO

17

Tooling Customization

FOR CHOOSING

18

Almen Intensity Detector

19

Steel Shot Detection Tool

20

Steel Shot

21

Roughness Instrument

22

Ground Steel Shot Recycling Equipment

23

Quick-Wear Part

24

Air Compressor + Refrigerated Air Dryer

Application case

Rotary Table Shot Peening Machine Application : Gear industry .

FAQ

Q:How long delivery time of MRT4-80L2-4 Rotary Table Shot Peening Machine?

A: Usually 35-55 workdays.

Q: How many pieces of the MRT4-80L2-4 Rotary Table Shot Peening Machine yield ?

A: Such as gear ,the yield is about 300 pieces /Hour.

Q:How many mm size of the MRT4-80L2-4 Rotary Table Shot Peening Machine ?

A:The machine size is 4150*4000*5550 mm (L*W*H)

Q:Which parts are very important of the MRT4-80L2-4 Rotary Table Shot Peening Machine?

A:The MRT4-80L2-4 Turntable Shot Peening Equipment important parts are : servo robot , automatic electromagnetic flow,PLC etc.

Q:How many pieces shot gun of the  MRT4-80L2-4 Rotary Table Shot Peening Machine ?

A: 4 pieces

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Contact Person:cennia wu

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